Home / Microreactor
Microreactor
The microchannel reactor independently developed and produced by Shen Technology adopts a unique multi-layer structure overall design, and its total heat transfer efficiency and fluid mixing mass transfer performance are many times higher than the traditional stirred reactor, which has significant advantages in a variety of chemical synthesis applications.
- Technical
- Working
- Products
- Related Industry
- Case
- Service
- Download
Technical Characteristics
Improve the reaction yield and product purity, eliminate safety hazards, shorten the production cycle, reduce the use of solvents and waste generation.
Small Size
High Efficiency Heat Transfer
High Pressure Resistance
Strong Reliability
Wide Applications
Why choos Micro Chemical Reaction over Traditional ？
Safer Design
Micro chemical reaction could reduce the risk of catastrophic events, particularly at industrial plant scale.
Lower OPEX and CAPEX
Higher yields resulting from more consistent, higher purity output leads to Lower CAPEX (capital expenditure)
Reduced Environmental Impact
Reduction in or elimination of solvent use is a particularly significant environmental benefit associated with micro chemical reactor products.
Advanced stability in superior quality
Micro chemical reaction can ensure highly consistent product quality from lab bench to industrial production due to its precise chemical reaction control.
More Efficient
Micro chemical reaction has almost
• 100X Higher Mass Transfer
• 1000X Better Heat Transfer
• 1000X Lower Reaction Volume
• 50X Better Residence Time Distribution
Working principle
A microchannel reactor is a device that utilizes microscale channels (typically with diameters ranging from 100 to 5000 micrometers) for chemical reactions. Its working principle is based on fluid behavior and mass and heat transfer characteristics at the microscale.1. Microscale effect
In microscale channels, the fluid exhibits laminar flow (Reynolds number Re is usually<500), with extremely short diffusion distance, and molecular diffusion becomes the main mass transfer mode. The specific surface area is large (up to 10000-50000 m ²/m ³, and the specific surface area of microchannel reactors for industrial applications can still reach over 1000m2/m3), and the heat and mass transfer efficiency is extremely high.2. Continuous flow reaction
The reactants continuously flow and mix through microchannels, and the products continuously flow out, achieving continuous production and improving production efficiency. Stable feeding is achieved through a low pulsation metering pump, and the reaction residence time can be precisely controlled by the flow rate. There is no backmixing of materials, which can achieve consistency in the production process. Disrupting the quality stability of batch production.
Products
Microchannel reactor
A miniaturized reaction device that integrates multiple microchannel reaction units.
Spiral Tube Reactor
Highly efficient mixing and heat transfer are achieved through the rotating flow in the spiral tube.
Microchannel mixer
Use the fluid mechanics effect in the microchannel to achieve rapid and uniform mixing.
Laboratory-grade reaction device
Miniature reaction device suitable for laboratory research.
Micro-continuous flow skid-mounted system
An integrated reaction device that combines micro-reaction technology and continuous flow technology.
Integrated microchannel reaction device AMR-O50
Multifunctional universal fluid chemistry microchannel reactor.
Integrated microchannel reaction device AMR-W50
Multifunctional universal fluid chemistry microchannel reactor.
Integrated microchannel reaction device ATR-150
General fluid chemistry research and development equipment.
Industry
Pharmaceuticals
Used in drug synthesis, catalytic reactions, crystal engineering, purification, and separation, offering advantages such as high efficiency, speed, precision, and strong controllability. Accelerates new drug development and improves production efficiency.
Petrochemicals
Features high heat and mass transfer efficiency, optimizing key processes such as heavy oil cracking. Supports the development of new processes and promotes continuous, efficient, and low-cost petrochemical production.
Pesticides
Enhances synthesis efficiency and product quality, accelerates the development of new pesticides, and promotes continuous and automated pesticide production while reducing costs.
Dyes and Pigments
Optimizes the dye synthesis process, improves color mixing uniformity, supports new dye development, and enhances the continuity and efficiency of dye production.
Fragrances
Efficiently synthesizes complex fragrance components, precisely adjusts fragrance ratios, accelerates new product development, and achieves high automation in production processes.
New Materials
Facilitates the synthesis of nanomaterials, enhances uniform mixing of material components, supports rapid development of new materials, and promotes continuous and large-scale production of new materials.
Service
Diverse Material Options
Materials such as 316L, duplex steel, Hastelloy C276, TA10, Zr, and silicon carbide can be selected according to actual working conditions.
Customized Core Components
Includes microchannel reactors, microchannel mixers, microchannel heat exchangers, and tubular reactors, among other equipment.
Flexible Application Forms
Various flow channel combinations available, with options for multi-stream feed and zonal temperature control. Can be used individually or in multiple series configurations.
Standardized Connection Sizes
Standard imperial or metric interfaces are available, with custom options also offered, facilitating easy connection with other equipment systems.
Seamless Industrial Integration
Seamless integration from laboratory development and pilot testing to full-scale industrial production, with minimal scale-up effects, making industrialization easier to achieve.
Diverse Service Fields
Provides specialized design and customization services for clients in various fields, fully meeting their diverse needs.
Quality Assurance
The product quality guarantee period is 18 months after the contract is signed or one year after the product is put into use.
Download
Product Manual
- Microcontinuous flow product sample
